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Rectangular Chamber High Speed Vacuum Metallizer (F Series)

High Vacuum Metallizers Series

Rectangular Chamber High Speed Vacuum Metallizer (F Series)

The evaporation section accounts for only a quarter of the entire vacuum chamber so achieve high pumping speed, large free air capacity and excellent vacuum condition.

 

The special design of unwind and rewind on the same side to make it easy operate and improve long time stability in performance.

 

The uniformity is more excellent and metallic gloss is more beautiful owing to the special design.

 

It's suitable for large roll diameter materials with faster metallizing speed up to 1000m/min.

    Products Introduction

    The high vacuum metallizing machine can continuously metalize metal of Aluminum, ZnS, Tin, Chrome, Copper, Titanium, Nickel, Silicon Oxide, Niobium Oxide, Stainless Steel, Silver, etc. on the surface of roll pre-treatment plastic films such as PET, CPP, BOPP, PA, LDPE, PVC films. The metallizer provides three different coating technology solutions for options: evaporation boat type, medium-frequency induction type and magnetron sputtering type. The metallized film can be widely used in packaging, security, clothing, decoration, insulation, chemical industry, etc.

    The metallizer adopts a high speed pumping system and a sophisticated intelligent control system to achieve continuous stable operation under excellent vacuum condition. Its rational structural design and user-friendly function significantly reduce operational complexity and maintenance costs, thereby enabling enterprises to attain high productivity with low consumption.

    The metallized film has reliable quality which reflects in free blank line, free edge line, free wrinkle, no spatter of Aluminum dross, and better uniformity of coating. It also has the features of thermal deformation force to the plastic film is small and cooling result is better.

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    Products Feature

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    control section

    With a high quality Siemens PLC, two Siemens color HMI size 12", and all digital operation parameters. Machine control program bases on humanity.

     The metallizer also equipped with a color camera with LED displayer size 17" connected chamber can monitor the working condition of whole winding section at real-time.

     Key Advantage: One-touch factory parameter restoration. Protective devices for leakage and high temperature in both booster pump and diffusion pump systems.

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    Vacuum section

    Powerful pumping system has the feature of high pumping speed owing to the large capacity pumps with high quality cryogenic traps, so it can keep excellent vacuum condition under any climate environment.

     The rectangle chamber makes the system less leakage so the metallizer can easily reach and maintain the high vacuum condition, and continuous produce high quality metallized film with beautiful metallic gloss.

     Siemens PLC runs and controls the whole pumping system automatically.

    Method

    Winding section

    New design of free span metallizing in winding section with four large capacity ABB brand motors and two chill rollers. And the metallizer is excellent for metallizing plastic films with small tension such as PET, CPP, BOPP, PA, LDPE from 6μm to 40μm.

    High precise Japanese Yaskawa Servo systems control the winding section to achieve stable running and high winding speed. The metallized materials have both best rewind trims without wrinkle, and not scratch on surface of original materials.

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    Tension section

    Tension section has four large capacity ABB brand motors and three stages tension. Precise Japanese Yaskawa servos control the tensions so tensions are loseproof in roll and anti-stall, also have all kinds of functions on automatic correction. The tension system has an automatic adjustment on rewind taper tension and high rapid response.

    Measurement System

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    Integrated with a thickness measurement system, the coater achieves full-substrate-width thickness measurement at real-time. This enables real-time parameter optimization, guaranteeing both uniformity of coating layer and improvement‌ in production quality.

    Specifications of Free Span design

    Model

    F1300

    F1600

    F2000

    F2500

    F3000

    F3200

    F3500

    Web width (mm)

    1350

    1650

    2050

    2550

    3050

    3250

    3550

    Max.unwind dia. (mm)

    800/1000

    1000

    1000

    1000

    1000

    1000

    1000

    Excellent for materials

    PET, CPP, BOPP, PA, LDPE (Small Tension Materials) 6μm ~ 40μm

    Boats (pc)

    17

    21

    26

    32

    39

    41

    45

    Winding speed (m/min)

    1000

    1000

    1000

    1000

    1000

    1000

    1000

    Ultimate vacuum (Pa)

    2×10-3

    2×10-3

    2×10-3

    2×10-3

    2×10-3

    2×10-3

    2×10-3

    Working power (Kw)

    240

    300

    350

    400

    450

    500

    550

    L×W×H(From floor)(m)

    16×7×2.8

    18×7×2.8

    19×7×2.8

    20×7×2.8

    21×8×2.8

    22×8×2.8

    24×8×2.8

    Ground pit (m)

    1.8

    1.8

    1.8

    1.8

    1.8

    1.8

    1.8

    Specifications of Drum design

    Model

    F1300

    F1600

    F2000

    F2500

    F3000

    F3200

    F3500

    Web width (mm)

    1350

    1650

    2050

    2550

    3050

    3250

    3550

    Max.unwind dia. (mm)

    800/1000

    1000

    1000

    1000

    1000

    1000

    1000

    Excellent for materials

    PET, CPP, BOPP, PA, LDPE, PVC 6μm ~ 150μm

    Boats (pc)

    17

    21

    26

    32

    39

    41

    45

    Winding speed (m/min)

    1000

    1000

    1000

    1000

    1000

    1000

    1000

    Ultimate vacuum (Pa)

    2×10-3

    2×10-3

    2×10-3

    2×10-3

    2×10-3

    2×10-3

    2×10-3

    Working power (Kw)

    240

    300

    350

    400

    450

    500

    550

    L×W×H(From floor)(m)

    16×7×2.8

    18×7×2.8

    19×7×2.8

    20×7×2.8

    21×8×2.8

    22×8×2.8

    24×8×2.8

    Ground pit (m)

    1.8

    1.8

    1.8

    1.8

    1.8

    1.8

    1.8

    Specifications of Induction heating design

    Model

    F1300

    F1600

    F2000

    F2500

    F3000

    F3200

    F3500

    Web width (mm)

    1350

    1650

    2050

    2550

    3050

    3250

    3550

    Max.unwind dia. (mm)

    800/1000

    1000

    1000

    1000

    1000

    1000

    1000

    Excellent for materials

    PET: 10μm ~ 45μm, Paper: 35gsm ~ 200gsm

    Crucible(dia.120mm) (pc)

    8

    10

    12

    15

    18

    19

    21

    Winding speed (m/min)

    1000

    1000

    1000

    1000

    1000

    1000

    1000

    Ultimate vacuum (Pa)

    2×10-3

    2×10-3

    2×10-3

    2×10-3

    2×10-3

    2×10-3

    2×10-3

    Working power (Kw)

    300

    350

    400

    480

    550

    600

    650

    L×W×H(From floor)(m)

    16×7×2.8

    18×7×2.8

    19×7×2.8

    20×7×2.8

    21×8×2.8

    22×8×2.8

    24×8×2.8

    Ground pit (m)

    1.8

    1.8

    1.8

    1.8

    1.8

    1.8

    1.8

    * Note: The pictures and parameters of machine just for a reference and subject to the actual configuration.

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    To provide you with the best solution, please offer the following information. We will contact you within 24 hours.

    √ Substrate film (PET, BOPP, Paper, etc.).

    √  Maximum width of the roll (mm).

    √  Maximum diameter of the roll (mm).

    √  Thickness of the roll (μm).

    √  Metallizing materials (Aluminum, Tin, etc.).